Scissor lift is the most widely used overhead lift. They provide access to hard-to-reach places and are a more versatile option than typical scaffolding. Their compact size takes up very little space for storage. They can be used for a wide variety of work tasks, both indoor and outdoor. Like other industrial equipment, they require regular maintenance. This article explains some of the different tips and tricks required to effectively maintain scissor lifts.
There are five basic types of scissor lifts:
1. Hydraulics: These scissor lifts use manual or engine driven hydraulic systems. Changing the oil pressure in the system can move the platform up and down. Compared with other types of elevators, hydraulic lifts are simple to operate.
2. Electric: Scissor lifts are quieter and emit no exhaust fumes. This makes it ideal for indoor workplaces. Electric cars tend to be small, making them ideal for small, cramped Spaces. Need some electric scissor lift charging tips? Check out this article!
3. Diesel: Diesel scissor lifts are noisy and emit exhaust gas. They are also one of the most powerful scissor lifts. They are often found on construction sites and other projects that require lifting tools and equipment.
4. Pneumatic: This scissor elevator uses air pressure to lift and lower platforms. They're not as powerful as other scissor lifts, but they don't emit smoke. They can be used in most work environments, including indoors.
5. Rough terrain: this scissor elevator is suitable for outdoor terrain operation site. It can bear heavy loads. It also comes with heavy-duty tires and additional safety features. Scissor lifts for rough terrain can be powered by natural gas, diesel or liquid propane.
Each scissor elevator has different maintenance requirements. It is important to have the correct scissor lift repair and maintenance checklist for each type.
Scissor Lift Maintenance Requirements
Scissor lift platforms must be maintained in accordance with manufacturer's lift maintenance requirements. Five tips for scissor lift maintenance include:
1. Perform Regular Maintenance
Scissor lifts are not usually used as much as forklifts and other machines. They are also not as tall as other types of skylifts. As a result, many companies think it's OK to take it easy on maintenance. It's not true! Proper maintenance should never be overlooked or overlooked. If something goes wrong while a worker is in the air, it can result in serious injury or death. Without elevator maintenance requirements, it is almost impossible to operate scissor lifts safely -- accidents are bound to occur due to equipment neglect or poor maintenance.
The inspection of the workplace is also an important part of the regular maintenance of scissor lifts. Scissor lift operators must be able to use lifts safely in the workplace and all workplace hazards must be addressed accordingly.
2. Create a Maintenance Plan
If you do not have a written maintenance plan for scissor lifts, your safety manager should create a maintenance guide. For each scissor lift you use, it should also include the following:
•Type of lift
•What kind of maintenance does the manufacturer require
•When to perform maintenance
•Scissor lift maintenance list
3. Conduct Daily Scissor Lift Inspections
The key to a long-running, reliable elevator is the scissor elevator's maintenance requirements -- which means daily visual inspections for obvious operational defects, safety issues, and so on. Identifying problems before work is the best way to avoid accidents and injuries at work. With CMO's air freight training and certification, your staff can better identify potential problems. Check each scissor elevator before each shift. In this way, workers can identify and solve problems before starting work.Routine inspections can also uncover problems that might not have been noticed until they led to an accident. Make sure all workers who inspect elevators are trained on what problems to spot and how to correct them.
4. Use a Scissor Lift Maintenance Checklist
Using a complete list will ensure that nothing is overlooked. Guidelines for this process include:
•Check all liquid levels. This includes oil, fuel, coolant and hydraulic pressure. Look out for any leaks.
•Check the wheels and tires. Check for tread wear and wall cracks or bubbles. Make sure the tire pressure is at the right PSI. Check the wheels for any structural damage.
•Check steering and brakes to make sure they are working properly.
•Check batteries and chargers. You don't want to lose power at work.
•Check all emergency controls to ensure they are working properly. This includes horns, gauges, lights and backup alarms.
•Ensure that all personal protective equipment is in place and working properly. These include safety harnesses, fall-proof devices, and more.
Check these areas for any problems:
•Air, electric, pneumatic and hydraulic systems
•Written warnings, placards and instructions
•Mechanical fasteners and locking pins
•Cable and wiring
•Cantilever and stabilizer
•Components are loose or missing
Look at the dangers:
•There are drops, potholes and unstable surfaces
•Slopes, tunnels and ditches
•There was debris on the floor
•Overhead power lines and cables
•Blind spots, narrow passageways and busy traffic areas
•Strong winds and other extreme weather conditions
If any scissor lift component is damaged, missing or does not work properly, please do not use the lift until it has been fully repaired. Hazards in the working area must be removed or barricaded to keep elevators at a safe distance.
5. Maintain a Detailed Maintenance History
A written record should be kept for each maintenance of scissor lifts. Write down what you did, when and why. This record is required in the event of a scissor lift accident. A detailed history or list of scissor lift maintenance needs is a good risk management strategy to help prevent accidents and injuries.
The easiest way to keep accurate logs is to use maintenance software. These programs are designed to easily create maintenance schedules for scissor lifts and other overhead lifts. They also give advance notice of upcoming maintenance dates. In this way, scissor lift maintenance work can be carried out on time.
These software programs maintain a detailed maintenance history of each scissor lift. They also allow you to compare the maintenance and repair costs of different elevators. That way you'll know which elevator needs less repair than the others. This helps determine whether it is more cost-effective to repair or replace the elevator.
Other Scissor Lift Repair and Scissor Lift Safety Tips
Provide appropriate safety equipment. Ensure that all workers on the elevator have proper gloves, helmets, seat belts and other safety equipment. If a job requires some kind of equipment, be sure to have it at your disposal.
Check the stability of scissor lift. If a scissor lift feels unbalanced or is placed on uneven terrain, it should not be used until the lift is stable.
Evaluate the position of the guardrail. Check that the guardrail is firm. Guardrail should be repaired or replaced if it shows rust or any other signs of wear.
Check scissor lift after each job. This ensures that minor problems are resolved immediately.
Use spare parts approved by the manufacturer. Don't skimp on cheap parts that may endanger worker safety.
Most importantly, untrained workers should never operate scissor lifts. Even the best-maintained elevators can be deadly in the hands of untrained workers.